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Xact EMS: Advanced Cable Assemblies & Overmolded Military Connectors
Xact EMS is an AS9100-certified and CMMC Level 2-compliant manufacturer specializing in custom cable assemblies and interconnect solutions for defense, aerospace, and high-reliability applications. Operating from cutting-edge production facilities in the United States and Canada, we provide mission-critical connectivity solutions that meet the industry’s most demanding military standards.
Overmolded Military Connectors: Built for Harsh Environments
Our expertise in overmolding military-grade connectors enhances durability, reliability, and protection in extreme operating conditions. The overmolding process creates a seamless, ruggedized shield, offering superior mechanical strength while defending against:
- Extreme temperatures – Withstands severe thermal fluctuations in aerospace and battlefield environments.
- Moisture & contaminants – Forms a watertight barrier against dust, chemicals, and humidity.
- Shock & vibration – Absorbs impact forces to maintain continuous, reliable connectivity in dynamic applications.
- EMI/RFI interference – Minimizes electromagnetic interference for secure, noise-free signal transmission.
Military-Grade Connectors We Overmold
We specialize in overmolded solutions for a wide range of military and aerospace connectors, including:
- MIL-DTL-38999 – High-performance circular connectors with EMI shielding for aerospace and ground systems.
- MIL-DTL-5015 – Rugged power and signal connectors designed for military vehicles and heavy equipment.
- MIL-DTL-26482 – Compact, bayonet-coupled connectors ideal for avionics and tactical communications.
- MIL-DTL-83513 (Micro-D) – Miniature, high-density connectors for UAVs, missile systems, and portable electronics.
- MIL-DTL-24308 (D-Sub) – Reliable data and signal connectors for military control and computing systems.
- MIL-DTL-83723 – Hybrid connectors designed to withstand high-vibration aerospace and ground applications.
- ARINC 600 & 404 – Modular aviation connectors for secure, high-performance military avionics.
- VG95234 – Reverse bayonet connectors commonly used in military radio and communication systems.
Engineered for Mission-Critical Applications
Xact EMS overmolded solutions are designed for the most demanding military and aerospace applications, ensuring secure, uninterrupted signal transmission in:
- Military ground vehicles – Tanks, armored personnel carriers (APCs), and tactical transport.
- Avionics & aerospace – Fighter jets, drones, and satellite communication systems.
- Radar & sensor systems – Secure battlefield intelligence and surveillance networks.
- Naval & marine defense – Shipboard power, communications, and control systems.
- Secure data transmission networks – High-speed, interference-resistant military communication links.
At Xact EMS, we are committed to delivering battle-proven connectivity solutions that exceed military specifications, ensuring reliable performance in the harshest operational environments.
