In military operations, speed, reliability, and rugged performance are essential — equipment must be deployed quickly and securely, without sacrificing functionality. Xact EMS, an AS9100-certified and CMMC Level 2-compliant manufacturer, specializes in custom overmolded military connectors engineered to simplify installation and withstand the harshest mission environments.
Our overmolded connector solutions are designed to streamline field deployment, eliminating the need for additional strain relief components and reducing installation time and complexity. These assemblies combine robust mechanical protection with a clean, professional finish, ensuring reliable performance in the most demanding battlefield, aerospace, and naval applications.
Key Benefits of Overmolded Connectors from Xact EMS
- Rapid, Simplified Installation – Built-in strain relief minimizes setup time and effort in fast-paced environments.
- Rugged, Field-Ready Durability – Engineered to endure harsh mechanical stress, temperature extremes, and chemical exposure.
- Professional, Streamlined Appearance – Overmolded finish delivers a neat, low-profile solution for mission-critical systems.
- Long-Term Operational Reliability – Protection against vibration, shock, EMI, moisture, and contaminants for sustained field performance.
Military-Grade Connectors We Frequently Support
- MIL-DTL-38999 – High-performance circular connectors with advanced EMI shielding for aerospace, communications, and defense platforms.
- MIL-DTL-5015 – Ruggedized power and signal connectors for military vehicles, weapons systems, and field equipment.
- MIL-DTL-26482 – Compact bayonet-coupled connectors ideal for avionics, tactical radios, and mission systems.
- MIL-DTL-83513 (Micro-D) – High-density miniature connectors for UAVs, drones, and portable electronics.
- MIL-DTL-24308 (D-Sub) – Durable connectors for military computers, control interfaces, and communications gear.
- MIL-DTL-83723 – Hybrid circular connectors built to perform in high-vibration and high-temperature environments, including aircraft and armored vehicles.
- ARINC 600 & 404 – Modular, aerospace-grade connectors for advanced military avionics and navigation systems.
- VG95234 – Reverse bayonet connectors commonly used in military communication and command systems.
Built for Modern Defense Systems
Whether for combat vehicles, naval systems, UAVs, aircraft, or tactical communications, Xact EMS delivers precision-engineered overmolded connectors that meet the rigorous performance, reliability, and durability standards required for today’s advanced defense technologies.
Our connectors are trusted in applications ranging from military aviation and naval defense to battlefield communications and ground control, ensuring fast deployment and unwavering reliability in mission-critical situations.
