Overmolding enhances the durability of circular connectors by alleviating mechanical stress at the cable-to-connector interface. This process improves strain relief, reduces cable wear, and extends the operational lifespan of connectors in high-flex, high-vibration environments.
Engineered Overmolded Solutions for Harsh Environments
XACT specializes in custom overmolded Amphenol circular connectors, built to perform in the most demanding military, industrial, aerospace, and transportation settings.
Amphenol Circular Connector Series
- 62GB – Compact, multi-contact connectors with bayonet coupling for secure AC/DC connections.
- 62IN Series – Environmental-resistant connectors with three-point bayonet coupling, ideal for military and industrial use.
- 97B Reverse Bayonet – MIL-DTL-5015 compliant connectors with quick-lock bayonet coupling, designed for high-shock and vibration environments.
- Amphe-Ex – Explosion-proof connectors designed for hazardous environments, compatible with copper, coaxial, and fiber optics.
- Amphe-GTR – High-power, IP67-rated connectors utilizing RADSOK® technology, supporting up to 120A.
- Amphe-HST – Heat shrink tubing solutions resistant to chemicals and solvents, available in multiple shrink ratios.
- Amphe-Lite – Composite-bodied connectors based on 38999 Series III, built for extreme environments.
- Amphe-PD™ – Touch-proof, rectangular high-power connectors featuring a secure push-pull coupling.
- Amphe-Phase – High-current, single-pin connectors with IP2X finger-proof protection and bayonet locking.
- ARC Series™ – Environmentally sealed, rectangular connectors designed for high-density pin configurations.
- ATHD Series™ – Heavy-duty, single-pole power connectors with IP67/69K sealing and secure latching.
- AUTOMATE Mini-FAKRA – Compact, high-performance automotive interconnects for next-generation vehicle systems.
- Cable Joiner & FICX – Quick-install cable joiners designed for various wire sizes and applications.
- Ceres – Waterproof circular connectors available in multiple sizes for enhanced environmental protection.
- CMB – MIL-DTL-26482 Series 1 compliant metal bayonet connectors for power and signal transmission.
- Coaxial Inserts – Size 8 coaxial inserts designed for DIN and D-Sub applications.
- CONEC IP67 Power Bayonet – Industrial-grade connectors with bayonet locking for secure, high-strength connections.
- CONEC M12x1 Bayonet Quick Locking – Quick-locking M12 connectors for fast and reliable installation.
- CONEC M12x1 X-Coding – High-speed data connectors optimized for industrial networking applications.
- DHR Downhole Rotatable – High-temperature, rotatable connectors built for harsh downhole environments.
Custom Overmolded Connector Solutions by XACT
At XACT, we engineer and manufacture overmolded circular connectors customized to meet the stringent demands of high-performance industries. Our solutions enhance durability, reliability, and longevity, making us a trusted partner for mission-critical applications.
Industries & Applications
Our overmolded Amphenol connectors provide robust, high-performance connectivity across a variety of industries, including:
- Robotics – Reliable interconnects for automation, motion control, and autonomous systems.
- Marine Electronics – Sealed, corrosion-resistant connectors for shipboard power and communication systems.
- Telecommunications – High-speed, EMI-shielded connectors for secure networking infrastructure.
- Railway Systems – Ruggedized connectors for onboard electronics, signaling, and trackside communication.
- Industrial Machinery – Durable interconnects for manufacturing equipment, automation, and heavy machinery.
Why XACT?
With a commitment to engineering excellence and tailored solutions, XACT delivers field-proven, high-performance overmolded connectors designed to withstand the toughest conditions.
