In today’s military operations, performance, reliability, and durability are non-negotiable — especially in the most extreme and unpredictable environments. Xact EMS, an AS9100-certified and CMMC Level 2-compliant manufacturer, specializes in custom overmolded military connector assemblies designed to meet the demands of modern warfighters and mission-critical systems.
Our rugged overmolded connectors are engineered to withstand the harshest conditions, offering superior environmental sealing that shields sensitive electronics from water, chemicals, dust, dirt, vibration, and temperature extremes. Combined with advanced electromagnetic interference (EMI) shielding, our solutions ensure secure, uninterrupted data and power transmission, even in high-threat battlefield and aerospace environments where communication clarity is essential.
Military-Grade Connectors We Specialize In:
- MIL-DTL-38999 – High-density circular connectors with robust EMI and environmental sealing for aerospace, communications, and ground combat systems.
- MIL-DTL-5015 – Heavy-duty power and signal connectors proven in military vehicles, weapons platforms, and ground equipment.
- MIL-DTL-26482 – Compact, bayonet-style connectors optimized for avionics, tactical communication gear, and vehicle electronics.
- MIL-DTL-83513 (Micro-D) – Miniature high-density connectors ideal for UAVs, soldier-worn equipment, and advanced electronics requiring a small form factor.
- MIL-DTL-24308 (D-Sub) – Rugged data and signal connectors widely used in military computing, control panels, and command systems.
- MIL-DTL-83723 – Hybrid circular connectors engineered to withstand intense vibration and high-temperature environments in combat and aerospace platforms.
- ARINC 600 & 404 – Aerospace-standard modular connectors designed for military avionics, navigation, and mission systems.
- VG95234 – Reverse bayonet connectors frequently deployed in communications, radar, and field-deployed military hardware.
Purpose-Built for Critical Defense Applications:
Whether it’s a mobile command unit in the field, an unmanned aerial system (UAS) in flight, or a satellite uplink system on a mission, Xact EMS overmolded connectors deliver unmatched mechanical strength, strain relief, and shielding performance that protect connections in the most critical scenarios. Our overmolding process creates a seamless barrier against environmental threats, while improving cable retention and reducing the risk of connector failure under stress.
Typical Military and Defense Applications:
- Tactical radio and secure communication systems
- Satellite uplink/downlink and battlefield communications
- Unmanned aerial vehicles (UAV) and drone avionics
- GPS navigation and battlefield positioning systems
- Defense-grade power distribution and mission-critical electronics
- Ground vehicles, aircraft, and naval system interconnects
When success depends on rugged, reliable, and secure connectivity, Xact EMS is your trusted partner for precision-engineered overmolded military connector assemblies — built to perform when failure is not an option.
