Overmolding enhances the durability and reliability of circular connectors by creating a protective barrier against harsh environmental conditions such as moisture, dust, extreme temperatures, and mechanical stress. This advanced process ensures long-lasting performance in mission-critical applications where failure is not an option.
Amphenol Circular Connector Series
Xact EMS specializes in custom overmolded solutions for a wide range of Amphenol circular connectors, engineered for superior performance in rugged environments:
- 62GB – Compact, multi-contact connectors with bayonet coupling for AC/DC applications.
- 62IN Series – Environmental-resistant connectors with three-point bayonet coupling, widely used in military and industrial applications.
- 97B Reverse Bayonet – MIL-DTL-5015 compliant connectors featuring quick-lock bayonet coupling for shock and vibration resistance.
- Amphe-Ex – Explosion-proof connectors designed for hazardous environments, supporting copper, coaxial, and fiber optics.
- Amphe-GTR – High-power, IP67-rated connectors utilizing RADSOK® technology, supporting up to 120A.
- Amphe-HST – Chemical and solvent-resistant heat shrink tubing available in multiple shrink ratios.
- Amphe-Lite – Composite-bodied connectors based on 38999 Series III, built for extreme environments.
- Amphe-PD™ – Touch-proof, rectangular high-power connectors with a push-pull coupling mechanism.
- Amphe-Phase – High-current, single-pin connectors featuring IP2X finger-proof protection and bayonet locking.
- ARC Series™ – Rectangular, environmentally sealed connectors designed for high-density pin configurations.
- ATHD Series™ – Heavy-duty, single-pole power connectors with IP67/69K sealing and secure latching.
- AUTOMATE Mini-FAKRA – Compact, high-performance automotive interconnects for next-generation vehicle technology.
- Cable Joiner & FICX – Quick-install cable joiners designed for various cable sizes and applications.
- Ceres – Waterproof circular connectors available in multiple sizes for enhanced durability.
- CMB – MIL-DTL-26482 Series 1 compliant metal bayonet connectors for power and signal transmission.
- Coaxial Inserts – Size 8 coaxial inserts optimized for DIN and D-Sub applications.
- CONEC IP67 Power Bayonet – Industrial-grade connectors with bayonet locking for secure, high-strength connections.
- CONEC M12x1 Bayonet Quick Locking – Quick-locking M12 connectors for easy and efficient installation.
- CONEC M12x1 X-Coding – High-speed data connectors designed for industrial networking applications.
- DHR Downhole Rotatable – High-temperature, rotatable connectors built for harsh downhole environments.
Custom Overmolded Connector Solutions by Xact EMS
Xact EMS provides precision-engineered overmolded circular connectors that are built to withstand extreme conditions while maintaining consistent, high-reliability performance. Each solution is tailored to meet specific industry requirements, ensuring seamless integration and long-term durability.
Industries & Applications
Our overmolded Amphenol connectors are trusted in high-performance sectors, including:
- Industrial automation – Reliable connectivity solutions for factory automation and robotics.
- Aerospace – Rugged interconnects for avionics, satellites, and defense applications.
- Military & defense – Battle-proven solutions for ground vehicles, tactical communication, and mission-critical systems.
- Medical devices – Precision-engineered connectors for diagnostic and life-saving medical equipment.
- Transportation – High-performance interconnects for automotive, rail, and electric vehicle applications.
- Renewable energy – Weather-resistant connectors designed for solar, wind, and energy storage systems.
With cutting-edge engineering and a commitment to quality, Xact EMS delivers overmolded solutions that provide unparalleled performance and reliability in the toughest environments.
