At XACT EMS, we design and manufacture custom cable assemblies and wire harnesses engineered for exceptional durability and reliability. Operating from our state-of-the-art facility in Calgary, Canada, we leverage advanced manufacturing technologies and a skilled team to support the needs of industries such as:
- Aerospace & Defense
- Oil & Gas
- Mining
- Industrial Automation
- Transportation
- Telecommunications
With decades of expertise, we deliver both molded and non-molded solutions built to perform in the harshest conditions.
Precision Manufacturing for High-Performance Interconnect Solutions
Our Calgary facility is equipped with cutting-edge technology and strict quality control processes to produce high-reliability cable assemblies that meet the most rigorous industry standards.
Custom Molded & Non-Molded Cable Assemblies
We provide both overmolded and non-molded cable solutions, designed for:
- Enhanced mechanical strength and strain relief
- Protection against moisture, dust, and chemical exposure
- Long-term durability in high-stress environments
Our Capabilities Include:
- High- and low-pressure overmolding for secure encapsulation
- Ruggedized assemblies built to withstand impact and mechanical wear
- Custom-molded solutions for mission-critical applications
- Booted harness configurations for easy maintenance in the field
Engineered for Extreme Conditions
Our cable assemblies are built to perform in environments where extreme temperatures, vibration, moisture, and mechanical stress are a constant challenge.
- Sealed solutions for moisture, dust, and chemical resistance
- EMI/RFI shielding to ensure signal integrity
- High-voltage insulation for electrical safety
- Robust designs for long-lasting performance in rugged applications
Uncompromising Quality & Rigorous Testing
At XACT EMS, every cable assembly undergoes extensive testing and validation to guarantee superior performance in mission-critical environments.
Comprehensive Testing Capabilities:
- Mechanical stress and strain relief testing
- Electrical continuity and insulation resistance validation
- RF performance and VSWR testing for high-frequency applications
- Environmental stress testing, including thermal cycling and humidity resistance
- Compliance with MIL-STD-810 and AS9100D aerospace and military standards
- EMI/RFI shielding effectiveness testing
- High-voltage dielectric withstand and hermetic sealing tests
Our IPC-certified technicians and inspectors ensure consistent quality and reliability across all products.
End-to-End Engineering, Design & Manufacturing
From concept to production, XACT EMS provides a complete in-house solution for complex cable assembly projects.
Our Engineering Capabilities Include:
- 3D modeling and design for rapid prototyping
- Custom mold and connector fabrication using CNC machining
- Electro-mechanical integration for advanced systems
- Tooling design and prototyping for unique interconnect challenges
- Collaborative engineering to optimize performance and compliance
By keeping design, prototyping, and manufacturing under one roof, we maintain strict quality control, reduce lead times, and offer cost-effective solutions without compromising performance.
ESD-Safe Manufacturing for Sensitive Electronics
To prevent damage to delicate electronic components, we enforce strict electrostatic discharge (ESD) safety measures throughout our assembly process.
Expertise in High-Complexity Assemblies:
- Multi-conductor and high-density wiring solutions
- Precision soldering and micro-termination techniques
- Shielded and hermetically sealed cable systems
- Power and signal distribution harnesses for advanced electronics
Trusted Partner for Aerospace & Defense Applications
As an AS9100D-certified manufacturer, XACT EMS delivers high-reliability cable assemblies that meet the stringent requirements of aerospace, military, and defense industries.
Our Aerospace & Defense Capabilities Include:
- MIL-SPEC and AS-compliant cable assemblies
- QPL-approved connectors and harnesses
- Custom solutions for avionics, tactical vehicles, and secure communications
- Full traceability and compliance documentation for defense contracts
Proven Solutions for Critical Industries
Our cable assemblies are trusted in demanding environments worldwide, providing reliable performance in mission-critical applications.
Industries We Serve:
- Aerospace & Defense – Tactical communications, avionics, high-speed data cables
- Oil & Gas – Explosion-proof, corrosion-resistant wiring for extreme conditions
- Mining – Heavy-duty cables for drilling, extraction, and transport operations
- Industrial Automation – Robotics, control systems, and factory automation
- Transportation – Ruggedized wiring for rail, off-road, and industrial vehicles
Visit Our Calgary Facility & Experience the XACT EMS Difference
We welcome engineers, project managers, and procurement teams to tour our Calgary facility and witness firsthand how we produce high-reliability cable assemblies with precision and expertise.
📞 Schedule a Tour or Discuss Your Next Project Today!
Partner with XACT EMS for custom cable solutions built to perform in the world’s most demanding industries.
